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CASE STUDIES

Real results, real plants

From refining and chemical to power and food and beverage. Here is what happens when your AVEVA PI System finally works as hard as your operation does.

$2M

saved per year - one plant

- 15% of its operating budget

REFINING

The Smackover Refinery

From spreadsheet to solved

They were predicting fouling in Excel. We built PI Vision and PI AF Analytics tools that deliver meaningful, actionable information without consuming onsite personnel hours.

"Very little oversight is needed for Industrial Insight to complete projects."

Kip Edgmon, Process Controls Manager

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REFINING

MPC

1 to 2 weeks of SME work, automated

PowerShell and PI automation eliminated the need for multiple SMEs to spend one to two weeks onsite manually screen scraping for audits.

"PI and OT System Green Berets. They are force multipliers."

Tim Sandford, Refining PI Coordinator

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CHEMICAL

LignoTech Florida

Not just integrated. A true partner.

We became a trusted extension of the team, governing the system and bringing wins from across our clients as conditions changed.

"They didn't just integrate the system, but have truly acted as a partner."

Jess McGrogan, Production Manager

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FOOD & BEVERAGE

Food & beverage manufacturer

$2M a year, from data they already owned

They were barely using the data they already collected. We built PI AF tools that turned it into decisions the plant could act on, and the savings added up fast.

"One site has saved around 15 percent, roughly $2 million per year, off its operating budget with the use of the tools."

Operations leadership, food and beverage manufacturer

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POWER

Big Rivers Electric

Real-time tools their team can improve on their own

We built real-time operational tools for tracking and troubleshooting, and trained the team to keep improving them. No other vendor came close.

"None have demonstrated skills or knowledge comparable to Industrial Insight."

Jack Stephens, Performance Engineer

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OIL & GAS

Subsea Solutions LLC

A BOP monitor their clients can read

We rebuilt their BOP real-time monitoring interface to be user friendly and visual, without hand-coding every change.

"They will go out of their way and do whatever it takes to come up with a working solution for your needs."

Larry Landis, Technical Manager

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OIL & GAS

Operator

A trusted extension, from AF SDK to AI

AF SDK scripts, full-stack integrations, and an MCP server for AI enablement with their time-series data.

"A trusted extension of your team."

Operations leader, oil and gas operator

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REFINING

Large refinery

Hundreds of hours saved, no more screenshots

We automated the manual PI tasks and the dreaded screenshots, saving hundreds of hours of engineering time.

"Saving hundreds of hours of work. The most knowledgeable and quick on their feet of any I have run across."

Reliability engineer, large oil refinery

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REFINING

Western Canada refinery

A visualization migration, on time and on budget

We migrated their graphics to new visualization software and delivered the go-live on time and on budget.

"Project go-live on time and on budget, with great feedback from Operations and users."

PI engineer, Western Canada refinery

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PULP & PAPER

Manufacturer

Analytics expertise that finally got adopted

We provided the expertise and support capacity to expand analytics implementation and adoption across the operation.

"System experts that provide guidance and extra support capacity on analytical tools for industry."

Reliability engineer, pulp and paper manufacturer

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MANUFACTURING

Manufacturer

From AVEVA Historian to the PI System

We guided the migration from AVEVA Historian to the PI System and moved their data transformation forward.

"Real expertise with OSIsoft and AVEVA PI."

Corporate engineering lead, manufacturing

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$2M+/year

saved at a single plant

100s of hours

of manual work eliminated

1-2 weeks

of SME work automated per month

Want results like these?

See what your data is worth with a free PI System Health Assessment.

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